Chomp Refresh Kit -- Restore Your ChompSaw to Full Performance

The Chomp Refresh Kit is a complete maintenance and replacement kit for the ChompSaw. When the cutting head reaches the end of its working life -- Chomp expect this to be after two or more years of regular use with paper and cardboard -- this kit provides everything needed to restore the machine to like-new cutting performance. No specialist tools are required beyond a Phillips head screwdriver, and the full repair takes around 10 to 15 minutes with the help of a step-by-step video guide accessible via a QR code included in the kit.

What's Included

The Refresh Kit contains five components covering every part of the service process:

• Replacement cutting head -- the core component that restores cutting performance
• Replacement cutting shaft -- ensures the new cutting head is supported by a fresh shaft for optimal results
• Wrench -- for securing components during reassembly
• Grease packet -- lubricates the new cutting shaft during installation for smooth, long-lasting performance
• 3mm Allen key -- for removing and securing the set screw during the repair

You will also need a Phillips head screwdriver from home to complete the repair. Full step-by-step video instructions are accessible via a QR code included in the kit.

How the Repair Works

The repair process follows three straightforward stages and takes around 10 to 15 minutes from start to finish:

• Disassemble -- Unplug the ChompSaw, remove the lid and drawer, unscrew the corner screws with the Allen key, and disconnect the interior components as shown in the video.
• Replace -- Remove the old cutting head and shaft, grease and install the new cutting shaft, then secure the new cutting head with the set screw and thread locker.
• Reassemble -- Reattach the fan, chute, and housing, screw the top piece back on, replace the drawer, plug in, and start cutting.

Why Repair Rather Than Replace?

The ChompSaw is a significant investment -- particularly for schools purchasing the full Maker Bundle. The Refresh Kit makes it possible to extend the working life of the tool substantially, avoiding the cost and waste of replacing the whole machine when only the cutting head needs attention. At a fraction of the cost of a new ChompSaw, it is a practical, sustainable, and budget-conscious choice for both families and schools.

For Parents and Home Use

• Extends the life of the ChompSaw well beyond the initial two-year cutting head lifespan
• Avoids the cost of replacing the full machine when only the cutting head needs refreshing
• The repair is parent-friendly -- no specialist tools, clear video guidance, and around 10 to 15 minutes from start to finish
• Keeps the ChompSaw performing consistently so children with dyspraxia and dyslexia continue to benefit from reliable, clean cuts throughout their making projects
• A sustainable choice -- maintaining and repairing tools rather than discarding them models good practice for children

For Schools and Classroom Use

• A cost-effective maintenance solution for schools that have invested in the ChompSaw as part of a DT or SEN making toolkit
• Avoids the need to budget for full ChompSaw replacement when only the cutting head requires attention
• The repair process itself -- disassemble, replace, reassemble -- offers a structured, practical engineering task suitable for older pupils under supervision
• Ensures the ChompSaw continues to deliver the consistent, reliable cutting performance that pupils with dyspraxia and dyslexia depend on
• Stock one or two kits alongside the ChompSaw for schools with heavy use across multiple classes or year groups

Supporting Children with Dyspraxia / DCD

Children with dyspraxia / DCD rely on tools that perform consistently and predictably. A cutting head that has degraded produces uneven results, requires more force, and increases the risk of slipping -- all of which disproportionately affect children whose coordination and force control are already challenged. Keeping the ChompSaw in peak condition with the Refresh Kit ensures that the reliable, clean-cut performance children with DCD depend on is maintained throughout the tool's full lifespan. A well-maintained tool is, in effect, a better access tool.

Supporting Children with Dyslexia

For children with dyslexia who have built confidence and independence through making activities using the ChompSaw, a decline in tool performance can be a subtle but real barrier. Projects that previously produced satisfying results may start to feel frustrating again if the cutting head is no longer performing well. The Refresh Kit ensures continuity -- the same reliable results, the same independent making experience, maintained across years of use.

Whether you are a parent keeping a much-loved home making tool in top condition, or a school maintaining a core piece of SEN and DT equipment, the Chomp Refresh Kit is the straightforward, affordable way to protect your invest

• Kid-safe cutting mechanism: recessed oscillating cutting head inside a metal safety guard - cuts cardboard but not fingers, hair, or clothing
• Suitable materials: cardboard up to 3mm thick (standard delivery boxes, cereal boxes), plus felt, fabric, and craft foam
• Not for: metal, wood, hard plastics, or materials thicker than 3mm
• Recommended age: 5 years and up (independently safety-tested against 3+ standards in the UK, EU, USA, Canada, and Australia)
• Fine motor support: requires only forward guiding and light downward pressure, suitable for children with dyspraxia/DCD
• Integrated worktop: flat cutting surface with measurement grid to support straight, accurate cuts
• One-button operation: single large activation button on the side, easy for small hands
• Sound level: roughly 70 to 75 decibels (similar to a household vacuum)
• Dust tray: built-in tray collects cardboard scraps automatically
• Dimensions: approximately 10 inches long x 10 inches wide x 4 inches tall (25 x 25 x 10 cm)
• Weight: approximately 5.5 lbs (2.5 kg)
• Power: 100 to 240V adapter included - UK plug ready, no converter needed
• Warranty: 1-year manufacturer warranty
• What's included: 1 x ChompSaw unit, 1 x handheld Hole Punch, 1 x handheld Scoring Tool, 1 x UK-ready power adapter, access to the Chompshop Learning Hub with video tutorials and project patterns
• Replacement parts: spare cutting heads available separately
• Safety certifications: ASTM F963, CPSC, CPSIA, and CA Prop 65 compliant; independently tested to UK/EU toy safety standards

The ChompSaw is built to last -- but like any precision cutting tool, the cutting head eventually needs replacing. The Chomp Refresh Kit gives you everything needed to restore it to full performance in around 10 to 15 minutes, with clear video guidance and no specialist tools beyond a Phillips head screwdriver.

For families and schools supporting children with dyspraxia / DCD and dyslexia, a well-maintained ChompSaw is not just a convenience -- it is an access tool that needs to perform reliably every time. A degraded cutting head means uneven results, more force required, and more frustration. The Refresh Kit removes all of that.

A small investment that protects a much larger one -- and keeps the making going.

What's in the Box

• 1 x Replacement cutting head
• 1 x Replacement cutting shaft
• 1 x Wrench
• 1 x Grease packet
• 1 x 3mm Allen key
• 1 x QR code card linking to step-by-step repair video

Note: a Phillips head screwdriver (not included) is also required to complete the repair.

Compatibility

The Chomp Refresh Kit is designed for use with the ChompSaw.

How to Use

Step 1 -- Disassemble: Unplug your ChompSaw, remove the lid and drawer, unscrew the corner screws with the 3mm Allen key, and disconnect the interior components as shown in the video guide.

Step 2 -- Replace: Remove the old cutting head and shaft. Apply grease to the new cutting shaft, install it, then secure the new cutting head with the set screw and thread locker.

Step 3 -- Reassemble: Reattach the fan, chute, and housing. Screw the top piece back on, replace the drawer, plug in, and the ChompSaw is ready to use.

The full repair takes approximately 10 to 15 minutes. Scan the QR code included in the kit to access the step-by-step video guide before you begin.

Safety Information

Always unplug the ChompSaw before beginning any maintenance or repair. The repair process should be carried out by a responsible adult. Keep all small components out of reach of young children during the repair.

• What is the Chomp Refresh Kit?
  The Chomp Refresh Kit is a complete service and replacement kit for the ChompSaw. It contains a replacement cutting head, replacement cutting shaft, wrench, grease packet, and 3mm Allen key -- everything needed to restore the ChompSaw's cutting performance when the original cutting head reaches the end of its working life. The repair takes around 10 to 15 minutes and is guided by a step-by-step video accessible via a QR code included in the kit.
• How long does a ChompSaw cutting head last?
  Chomp expect the original cutting head to last over two years at its best performance when used regularly to cut paper and cardboard. When cutting performance begins to decline, the Refresh Kit provides everything needed to restore the machine to like-new condition.
• Is the Chomp Refresh Kit difficult to fit?
  No. The repair is designed to be completed by a parent or responsible adult at home, without specialist knowledge or tools. The only item not included in the kit is a standard Phillips head screwdriver. A step-by-step video guide is accessible via a QR code in the kit and the full process takes around 10 to 15 minutes.
• Why should I buy the Refresh Kit rather than a new ChompSaw?
  The Refresh Kit restores the ChompSaw to full cutting performance at a fraction of the cost of replacing the whole machine. It is the most cost-effective and sustainable way to extend the working life of a ChompSaw that is otherwise in good condition. For schools and families who have invested in the full Chomp Maker Bundle, the Refresh Kit protects that investment significantly.
• Why is it important to keep the ChompSaw well maintained for children with dyspraxia?
  Children with dyspraxia / DCD rely on tools that perform consistently and predictably. A degraded cutting head produces uneven results, requires greater force, and increases the chance of slipping -- all of which are more problematic for children whose coordination and force control are already challenged. Keeping the ChompSaw in peak condition with the Refresh Kit ensures the reliable, clean-cut performance that children with DCD depend on is maintained throughout the tool's full lifespan.
• Can the Refresh Kit repair process be used as a learning activity in school?
  Yes, with appropriate supervision. The three-stage repair process -- disassemble, replace, reassemble -- is a structured, practical engineering task that could be used as a meaningful activity in DT or STEM lessons for older pupils, teaching maintenance, tool care, and basic mechanical principles in a real-world context.
• What tools do I need to fit the Refresh Kit?
  The kit includes a wrench and a 3mm Allen key. The only additional tool required is a Phillips head screwdriver, which is not included. No other tools are needed.
• Is the Chomp Refresh Kit compatible with all versions of the ChompSaw?
  [UNVERIFIED - please confirm exact model compatibility with the supplier if multiple ChompSaw versions exist.]